FRANC3D Simulations of 3D Crack Growth

FRANC3D enables crack insertion, stress intensity factor evaluation, incremental crack growth, and fatigue life prediction in three-dimensional geometries.

Applications

FRANC3D is used in a wide range of structural integrity and damage tolerance evaluations, including:


Turbine blade with a crack inserted at the leading edge of the airfoil.

turbine blade
Uncracked FE model.

turbine modes
Deformation for two frequencies.


Crack growth in the airfoil.


Compact tension (CT) model with an extra hole, based on Miranda et al., 2003, EFM 70.

compact tension
Deformation for standard CT model.
Crack growth with added hole.
Crack growth for a lower hole.


Thick walled cylinder (pipe) subjected to bending and torsion.

cylinder
Deformation contours of the uncracked model.

Cross-section view of crack growth.
Plan view of crack growth.


Spiral bevel gear tooth cracking, based on Ural et al., 2005, EFM 72.


gear
Image of two cracked gear teeth.
Iinside view of crack growth.

Surface view of crack growth.


Partial crack front extension in a plate subjected to cyclic bending, based on Corbani et al., 2018, EFM 188.

partial extension
Image of crack growth in plate specimen.

Edge-through crack growth.

Half-penny surface crack growth.


Cracking along a bending-rotating shaft within a disk, based on EPRI Report NP-3340, 1984.

shaft key cracks
Cracks on keyway surface.

shaft
Disk and shaft deformed shape and von Mises stress.

Multiple cracks grow and merge.


Cracking of a spline shaft.

spline
Model of spline shaft and hub.

spline model
Deformation contours.
Crack growth through the spline.